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Small Spindle Spinning Blueprint


Release time:

2022-02-24

       

       Clear flowers, loose cotton, roving, parallel, combing ...... Walking into the workshop of Shandong Hongye Textile Co., Ltd., located in Jiazhuang Town, Shanghe County, the roar of the machine is endless, and the textile workers are no longer as busy in front of the loom as they think, only need to clean the cotton on the ground while checking the running state of the machine.

The worsted products produced from here have gone to the well-known international brands such as Decathlon and UNIQLO.

Today, Jiazhuang Town has been awarded the first batch of characteristic towns in Shandong Province, and more than 70 enterprises represented by Hongye Textile have stood at the forefront of industrial quality and efficiency upgrading.

  3,000 Spindles Opens "Textile Age" and "Small Town Manufacturing" Popular in Europe and America

Jiazhuang town has an advantageous geographical location, and textile workshops have prevailed since ancient times. And factory production, to start from the 1980 s.

The predecessor of Hongye Textile was Jinan No.14 Cotton Mill, which was established in 1988. In 1994, there were only 5000 spindles of miscellaneous brand equipment. Due to long-term poor management and market downturn, production and operation were difficult and on the verge of bankruptcy. In December 2000, Hongye Textile was restructured into a private joint-stock enterprise."

Li Xicue, deputy general manager of Hongye Textile, told Jinan Daily that it was the first time that a textile enterprise landed in Jiazhuang Town. Now Hongye Textile has become the industry leader with 300000 spindles and the largest textile enterprise in Jinan, with an annual main business income of more than 1.4 billion yuan, ranking among the top 100 enterprises in the national textile industry for many years in a row.

Driven by Hongye Textile, the worsted enterprises in Jiazhuang Town began to gather, including downstream enterprises such as clothing manufacturing, carpet production and characteristic furniture.

Today, the worsted products of Jiazhuang Town have become popular in Europe and America-Hongye Textile has taken over the pure cotton products of Decathlon Supermarket, supplying tens of thousands of tons of yarn every year and 300 tons of pure cotton yarn for Uniqlo every month.

  Industry leaders fill the gap in the market and successfully create a "characteristic town"

I have been working in Hongye Textile for more than 20 years, in the spinning workshop. There was no such advanced machine before, and every process was manual. Now the work is more light, the income is not low!" Textile worker Wang Yuhua is a native of Jiazhuang Town. For her, it is a very happy thing to have such a stable job at home.

Wang Yuhua also witnessed the development of the worsted industry in Jiazhuang Town from its inception to its prosperity. Take Hongye Textile as an example. The company has invested a lot of money in technological reforms. Recently, it has also used the world's most advanced automatic winder to achieve full automation of this process. Through independent research and development, Hongye Textile has continuously enhanced its technological innovation capabilities. The proportion of new varieties has increased from 30% to more than 80%, and all categories have reached thousands. As of June 2020, Hongye Textile has applied for 62 patents, including 14 invention patents such as "Jucheng Spinning" and "Cashmere and Wool Series", filling 6 domestic gaps.

Meng Lingye, the mayor of Jiazhuang Town, said that these achievements have made the worsted industry a well-deserved pillar industry in Jiazhuang Town. At present, there are more than 70 textile enterprises in the town, which have stimulated more than 4000 jobs and created a sense of happiness.

In 2018, Jiazhuang Town began to build a high-end worsted industrial park, realizing a new level of local worsted industry. "The total investment of the industrial park is more than 3000 million yuan, covering a total area of 320 mu. Three park roads and two bridges, namely, Jingfang South Road, Jingfang North Road and Jingfang West Road, will be built, so that the settled enterprises can enjoy perfect functional facilities and a good business environment." Meng Lingye said that Jiazhuang Town not only improves the hardware for enterprises, but also tilts to the worsted industry in terms of taxation and employment. It has specially built a characteristic industry service center, focusing on Hongye Textile and surrounding labor and technical training schools, and has been built specifically for high-end worsted The industry provides exhibitions, exhibitions, sales, labor training, and information exchanges.

The landing of the industrial park has laid the foundation for the declaration of provincial-level characteristic towns. After the list of characteristic towns was announced on February 11, Meng Lingye and the relevant person in charge of the company breathed a sigh of relief, and once again raised their fighting spirit-"The town is becoming more and more famous, and it will definitely be good for the development of the company. We have to be ready to meet new challenges!"

  Filling the whole chain industry short board small spindles weaving can be expected in the future

In the functional differentiated fiber yarn engineering laboratory of Hongye Textile, the reporter saw that the staff were recording the basic indicators of the cotton fiber sampled and carefully compared them. "We need to go through strict testing for each batch of yarn and each variety, and then carry out 'order-type' mass production." Li Xi said, "This year, we plan to continue to purchase equipment such as full-automatic self-leveling drawing frame and intelligent automatic winder to make the production workshop more intelligent and automated, improve workshop productivity, and save manpower and material resources."

Enterprises are full of confidence in the next step of development, and Meng Lingye is also looking forward to the financial support and policy tilt after the successful declaration of provincial characteristic towns. "From spinning to all kinds of finished products, we have done very well, but the link of fabric printing and dyeing is missing, which is also a short board in the development of our whole chain." Meng Lingye said that attracting printing and dyeing enterprises to settle down can connect the upstream and downstream, so that more garment enterprises can come to the town, but it is necessary to build supporting facilities such as sewage treatment stations, and specific plans are needed.

"At this stage, we will strive to provide services for enterprises, increase investment promotion, find printing and dyeing plants suitable for long-term cooperation for upstream and downstream enterprises in the industrial chain, and help enterprises reduce costs." Meng Lingye said.

The small spindles have woven a blueprint for a small town, which has contributed to the upgrading of industrial quality and efficiency and the promotion of industrial agglomeration in Jinan.